Manufacturing Software Development | 2026 Technology

Manufacturing Software Development
Industrial IoT & Smart Factory Systems

We connect your factory floor (OT) to your cloud ERP (IT) for real-time visibility and predictive control. Automate production, streamline inventory management, and gain operational efficiency.

The disconnect between legacy SCADA systems and modern cloud analytics prevents true predictive maintenance. We build on manufacturing market standards: OPC UA, Modbus TCP, MTConnect, ISA-95, SCADA / PLC Integration.

40%
Downtime Reduction
25-30%
OEE Improvement
20-30%
Cost Savings
Introduction

Manufacturing Software Development

Manufacturing software development involves creating systems that optimize production operations, improve quality, and enable smart factory capabilities. From manufacturing execution systems to Industrial IoT platforms, we build solutions that connect factory floor equipment to cloud analytics.

We specialize in bridging the gap between operational technology (OT) and information technology (IT). Our solutions connect legacy SCADA and PLC systems with modern cloud platforms, enabling real-time visibility, predictive maintenance, and automated quality control.

We Build on Manufacturing Market Standards

OPC UA for industrial communication
Modbus TCP for PLC communication
MTConnect for machine tool data
ISA-95 for enterprise-control integration
SCADA / PLC Integration for factory floor systems
MQTT for IoT messaging
Digital Twin platforms
Computer Vision for quality inspection
Our Capabilities

Manufacturing Software Development Services

Automate Production, Streamline Inventory Management, Gain Operational Efficiency with Azumo's Nearshore Software Developers.

Manufacturing Execution Systems

Production scheduling, work order management, and quality control workflows on the shop floor. Real-time visibility into manufacturing operations.

Digital Twin Development

Physics-based simulations and real-time synchronization with physical assets using IoT sensor data. Virtual representations for predictive maintenance and optimization.

Predictive Maintenance Platforms

Condition monitoring, anomaly detection, and failure prediction using sensor data and ML models. Reduce downtime and maintenance costs.

Machine Vision Quality Inspection

Defect detection using CNN models trained on product images for automated QA. Computer vision systems that inspect products at production speed.

OPC-UA Gateway Development

Protocol translation between PLCs/SCADA and enterprise systems (MES/ERP). Connect factory floor (OT) with cloud systems (IT).

Production Analytics Dashboards

OEE tracking, downtime analysis, and throughput optimization with real-time data visualization. Data-driven insights for manufacturing operations.

Warehouse Automation Systems

AGV fleet management, picking robot coordination, and inventory tracking with computer vision. Automated material handling and inventory management.

Supply Chain Integration

EDI, API, and database integrations connecting MES with ERP, WMS, and supplier systems. End-to-end supply chain visibility and coordination.

Energy Monitoring Systems

Real-time power consumption tracking per production line with cost allocation and efficiency analysis. Optimize energy usage and reduce costs.

Benefits

Why Choose Our Manufacturing Software Solutions?

Our manufacturing development services deliver smart factory solutions that improve OEE, reduce downtime, and optimize operations.

Connect Factory Floor to Cloud

Bridge the disconnect between legacy SCADA systems and modern cloud analytics. Connect factory floor (OT) to cloud ERP (IT) for real-time visibility and predictive control.

Predictive Maintenance

Transform from reactive to predictive maintenance. Condition monitoring and ML models predict equipment failures before they occur, reducing downtime by up to 40%.

Operational Efficiency

Automate production, streamline inventory management, and gain operational efficiency. Manufacturing execution systems improve OEE and reduce waste.

Quality Assurance

Machine vision quality inspection systems detect defects automatically at production speed. Reduce quality issues and warranty costs with automated QA.

Real-Time Visibility

Production analytics dashboards provide real-time visibility into manufacturing operations. OEE tracking, downtime analysis, and throughput optimization with actionable insights.

Cost Reduction

Optimize energy consumption, reduce maintenance costs, and minimize waste. Manufacturing software solutions deliver cost savings of 20-30% through operational optimization.

Technology Stack

Manufacturing Technology Ecosystem

We leverage manufacturing standards, IoT platforms, and cloud technologies to build secure, scalable manufacturing solutions.

OPC UAModbus TCPMTConnectISA-95SCADA / PLC IntegrationPythonJavaC++ReactNode.jsKubernetesDockerAWSAzureTimescaleDBInfluxDBMQTTREST APIsMachine LearningTensorFlowPyTorchComputer VisionOpenCVDigital Twin Platforms
Ideal For

Manufacturing Software Applications

Our manufacturing solutions excel in smart factory implementation, predictive maintenance, quality automation, and production analytics.

Smart Factory Implementation

Build Industrial IoT platforms that connect factory floor equipment to cloud systems. Real-time data collection, analytics, and control for smart manufacturing.

Manufacturing Execution Systems

Develop MES platforms for production scheduling, work order management, and quality control. Real-time visibility and control of manufacturing operations.

Predictive Maintenance

Create predictive maintenance platforms using IoT sensors and ML models. Predict equipment failures before they occur and optimize maintenance schedules.

Quality Inspection Automation

Build machine vision systems for automated quality inspection. Defect detection using computer vision at production line speeds.

Production Analytics

Develop analytics dashboards that track OEE, downtime, and throughput. Data-driven insights for manufacturing optimization and continuous improvement.

Supply Chain Integration

Connect MES with ERP, WMS, and supplier systems. End-to-end supply chain visibility and automated coordination for just-in-time manufacturing.

Pricing

Investment & Timeline

Custom solutions tailored to your needs and budget

Timeline: 8-28 weeks (depending on complexity)

Timeline: 2-6 weeks | MVP IN 7 DAYS (90% tasks)

Project range guidance (indicative): Simple system: Custom quote | Full industrial IoT: Custom quote | Enterprise: Let's talk

What shapes your investment?

  • System complexity
  • SCADA/PLC integration requirements
  • IoT device count
  • Data volume
  • Real-time requirements
  • Custom features
FAQ

Frequently Asked Questions

Ready to Build Your Smart Factory?

Let's discuss how manufacturing software can help you connect factory floor to cloud, implement predictive maintenance, and optimize production operations.

Schedule Your Free Consultation